Skip to content
Search...

Distribute Knowledge

  • HOME
  • Forklift manuals
    • Get help to find a forklift manual
    • Manuals by brand
      • All brands
      • Allis Chalmers
      • Atlet
      • BT Prime Mover
      • CAT
      • Clark
      • Crown
      • Daewoo-Doosan
      • Hyster
      • Hyundai
      • Jungheinrich
      • Kalmar
      • Komatsu
      • Linde
      • Lull
      • Manitou
      • Mitsubishi
      • Nissan
      • TCM
      • Toyota
      • Yale
    • Find Printed Forklift Manuals
    • What is a forklift manual?
    • Free manuals
      • Clark C500 Forklift Manual
    • What do forklift manuals cost?
    • How to use a PDF manual
    • Get help to find a forklift manual
    • Manuals by brand
      • All brands
      • Allis Chalmers
      • Atlet
      • BT Prime Mover
      • CAT
      • Clark
      • Crown
      • Daewoo-Doosan
      • Hyster
      • Hyundai
      • Jungheinrich
      • Kalmar
      • Komatsu
      • Linde
      • Lull
      • Manitou
      • Mitsubishi
      • Nissan
      • TCM
      • Toyota
      • Yale
    • Find Printed Forklift Manuals
    • What is a forklift manual?
    • Free manuals
      • Clark C500 Forklift Manual
    • What do forklift manuals cost?
    • How to use a PDF manual
  • Forklift Parts
    • Get Help from our Parts Expert
    • Forklift Parts eBay
    • Forklift parts by brand
    • Get Help from our Parts Expert
    • Forklift Parts eBay
    • Forklift parts by brand
  • LEARN
    • Forklift batteries
    • How to…
    • Cost reduction strategies
    • Warehouse Equipment
    • Warehouse Dictionary
    • Forklift batteries
    • How to…
    • Cost reduction strategies
    • Warehouse Equipment
    • Warehouse Dictionary
  • Jacks, Rack & Parts
    • Pallet Jacks > Store
    • Racking and Shelving > Store
    • Forklift Parts > Store
    • Pallet Jacks > Store
    • Racking and Shelving > Store
    • Forklift Parts > Store
  • Calculators
    • Forklift Ramp Incline Calculator
    • Load Center Capacity Calculator
    • Forklift Battery Ampere Hour Calculator
    • Pallet Space Calculator
    • Warehouse Space Calculator
    • Forklift Lease Payment Calculator
    • Inhouse Maintenance Cost Calculator
    • Forklift Ramp Incline Calculator
    • Load Center Capacity Calculator
    • Forklift Battery Ampere Hour Calculator
    • Pallet Space Calculator
    • Warehouse Space Calculator
    • Forklift Lease Payment Calculator
    • Inhouse Maintenance Cost Calculator
  • Industry information
    • Top 20 Forklift Companies
    • Forklift Companies
      • CAT
      • Clark
      • Crown
      • Komatsu
      • Manitou
      • Mitsubishi
    • Top 20 Forklift Companies
    • Forklift Companies
      • CAT
      • Clark
      • Crown
      • Komatsu
      • Manitou
      • Mitsubishi
  • About Us
  • Contact
Warehouse IQ > Right-Sizing the Lift Truck Fleet

Right-Sizing the Lift Truck Fleet

Posted byd5admin April 3, 2011
Jump to Content
ad  
 
 
 
 
 

Suggested articles:

Warehouse Fleet Management

Ever wonder whether you have the right types of lift trucks in your fleet?    Ever wonder if you have enough MHE (materials handling equipment) in your fleet?  Here are a few ways to check to see if youhave the right number and the right types of lift trucks in your fleet.

Run-time hours

On most every lift truck there is an hour meter that records the hours that the forklift operates.  On some lift trucks, there are multiple hour meters.  Hours available can include:

  • Deadman hours
    • Hours used to measure the total use of the lift truck
  • Travel hours
    • Hours measuring the use of the drive motor
  • Lift hours
    • Hours measuring the use of the lift motor
  • Key hours
    • Hours measuring the time the key is turned to “on”

To use these different hour meters to help measure your operation, at the beginning of any given week or month, find each lift truck and write down the hour meter readings for each truck.  To find out how to access the the hour meters, contact your forklift service provider.

Drive motor hours

By measuring and comparing the drive motor hours, you will be able to assess which of your lift truck travels the most.  If you have two lift trucks of a similar style and one has a significant difference in the number of hours being logged during a week or a month, you might want to ask:

  • Is one lift truck being used more regularly because it is
    • more comfortable to use?
    • more productive?
    • more reliable?
    • longer battery life?
    • has a more productive driver assigned to it?

With this information, you will be able to ask some informed questions to look deeply into your operation.

Lift motor hours

Looking across your fleet, you might discover there is a different ratio of lift motor hours versus drive motor hours.  Why?

What some warehouse managers have discovered is that lift trucks are many times misused due to comfort and preference rather than picking the correct lift truck for the task.  At one food distribution company, a curious operations manager performed a survey of lift motor hours and drive motor hours and found that some of his operators were using their lift trucks like pallet jacks.  The operators were picking the pallets off the ground by only 9 inches, traveling the length of the facility and dropping the pallet on the floor.

By introducing pallet jacks into the fleet, the operations manager was able to get the same work accomplished with a $12,000 pallet jack in the place of a $35,000 forklift.  This lowered the capital required to run the operation.  Maintenance costs also went down and operator safety went up.

Another area for discovery is whether all operators are working at the same level of productivity.  All travel and no lifting on a forklift intended for lifting might suggest an operator who prefers to drive laps versus moving pallets.

Loaded forks?

Like an efficient waiter, a lift truck should have a pallet on its forks as much as possible.  Deadheading around the warehouse is not ideal.  Some lift truck manufacturers are able to identify which lift trucks travel with weight on their forks in online reports through their fleet management systems.  Call your manufacturer for more information.

Pallets divided by hours of use

Deadman Hours

Using deadman hours, you can now look at benchmarking your productivity.  By estimating the number of pallets your ship and receive, you can now divide the number of pallets handled by the total number of lift truck deadman hours used in a day, week or month.  Using this measurement, you can come to a measurement of pallets moves per hour.  Here are some tips to increase the number of pallets moves per hour in your operation.

  • Encourage your operators to have a pallet on their forks as much as possible.
  • Provide a group incentive for increasing the number of pallets moved per hour.
  • Incorporate double jacks, triple jacks and even quadruple jacks to move multiple pallets at once.

What productivity suggestions do you have?

How have you used the hour meters on your lift truck fleet?

Posted byd5adminApril 3, 2011Posted inCost reduction strategies, Warehouse Basics, Warehouse Equipment, Warehouse ProductivityTags: Cost Reduction Strategies, Forklift Fleet Management, Materials Handling Equipment, Reduce warehouse costs, Warehouse Management

Post navigation

Previous Post Previous post:
Warehouse Design Advice
Next Post Next post:
Automation FAQ: Which is Better, a Vertical Lift Module or Carousel?

*Please note: Some links on this site lead to web pages operated by companies that we have affiliate relationships with. In some cases, we may receive compensation for referring traffic. These include eBay, Amazon, and others. As an Amazon Associate this site earns from qualifying purchases

Copyright © 2023 Warehouse IQ,